Excellent quality Steel Drum Welding Machine - Reinforced 55 Gallon Steel Barrel Production Line / Steel Drum Making Machine – Hansheng

Flow Chart

Machine Parameters

A. Front Process

1. Drum body straightening & blanking, cover/bottom straightening(Share)

Hydraulic upcoiler- decoiler machine

Sheet thickness:0.8~1.2mm Sheet coil width:660~1250mm Max coil diameter:1650mm Coil weight≤10T

Coil ID:φ508/φ610

Decoiler speed: 5-50m/min

Seven roller sizing straightening machine

Sheet thickness:0.8~1.2mm

Straightening precision: ≤1.5mm/m2

Shearing precision:

A. Length±0.5mm/2m

B. Width±0.5mm/2m

C. Diagonal≤1mm/2m,

Shearing line speed: L=1800mm, ≤18 pcs/min

Blanking line speed: L=660mm, ≤14set/min

Shearing machine

Shearing thickness≤3mm, Shearing width≤1500mm

2. Up/low Cap Production Line – Punching Machine

-160T punching machine

For up/low cap blanking, one machine capacity: 12pcs/min

-80T punching machine

For normal drum hole punching and locking

B. Middle Process

1. Sheet rolling and Resistance seam welding – with automatic sheet loading/unloading device

The process:

Suction metal sheet automatically feeds to the rolling area→ Rolling→Rolled drum movement→Welding area→Welding→Welded→Cutting→Auto unloading→Repeat the above actions

Working efficiency: 10 pcs per min

Diameter range: 560/571.6mm, customized accept

Length range: 900-1050mm

Material thickness range: 0.7-1.2mm

Digital panel control, easy for operation.

Automatic electrode adjustment

Automatically loading/unloading the workpiece, automatically rolling and seam welding.

2. Flanging and expanding machine(Flanging & Standard Bead forming)

The drum will be loaded to the machine automatically through conveyor, the machine will automatically check the drum body and lift it to a suitable places, then the carriage plate will move forward, the drum body will be flanged and expanded, then automatically lift down, the carriage plate will automatically move back(when the carriage plate is back, the machine decompression will be loading state, which will save energy). The drum body will go down and be unloaded on the conveyor.

Drum material: SPCC steel plate

Drum thickness: 0.6-1.5mm

Drum diameter: 560, 565, 571.5mm

Drum height: 880-920mm

Machine size: 3800*710*1600mm

Machine weight: 5000kgs

Power: 18KW

Capacity:>6pcs/min

3. W Beading Machine (Multi currogation & W bead forming)

The conveyor will automatically load in the drum body, the machine will automatically check the drum body and lift it to a suitable places, then the carriage plate will move forward, the reinforced ring roller will lift up and press on the drum body, then automatically lift down, the carriage plate will automatically move back(when the carriage plate is back, the machine decompression will be loading state, which will save energy). The drum body will go down and be unloaded on the conveyor.

Drum thickness: 0.6-1.5mm

Drum diameter: 560, 565, 571.5mm

Drum height: 880-920mm

Machine size: 4100*710*1700mm

Machine weight: 6000kgs

Power: 15KW

Capacity:>6pcs/min

4. Steel drum assembly machine (Seaming Machine)

Manually put the cap on the assembly machine, the conveyor will load on the cap and drum body into the machine and assembly together. The assembly machine adopts double motors, separate driving, double main spindles. The carriage plate adopts imported linear guided with high accuracy and small friction.

Drum thickness: 0.6-1.5mm

Drum diameter: 560, 565, 571.5mm

Drum height: 880-920mm

Machine size: 3800*900*1700mm

Machine weight: 9000kgs

Power: 55KW

Capacity:>6pcs/min

C. Back Process

1. Painting spray booth – Three colors

4 sets pray pump(Chongqing Changjiang)

13 sets pray nozzle(American Nordson)

4500*3400*2500mm painting booth

Stainless steel sink and paint pipe line

Edge curl and paint repair device

Three-jaw painting rotation clamping device

2. Drying Oven

Oven length: about 30 meters

Diameter range: 560/571mm, customized accept

Length range: 900-1025mm

Material thickness range: 0.7-1.2mm

3. Screen printing machine

The machine can print the up, middle and bottom of the drum at the same time.

Speed: 7pcs/min

Automatically loading and unloading the drum.

PLC controller, the electronics are from domestic famous brand.

Main brand for important parts:

1. Machine body is 45# weld assembly, which has been tempered overall to ensure the machine body will not be deformed.

2. PLC: Mitsubishi

3. Pneumatic components: Taiwan Airtac

4. Pneumatic clutch: Italy OPMI

5. Electrics: Chint Group, Delixi

FAQ

How can we guarantee quality?

Always final Inspection before shipment.

What can you buy from us?

All the machine for the Steel drum production line.

Why should you buy from us not from other suppliers?

We are steel drum machine manufacturer with more than 25 years’ experience, like automatic resistance welding machine, inner&outer cleaning machine, corrugation and flanging machine, painting booth and curing oven. With advanced technology and the best service, we cooperate with many clients from all over the market, Hungary,Malaysia, Bangladesh, Vietnam, Turkey, Columbia,India etc.

What services can we provide?

Online technical support, On-site installation, Spare parts…

We need to know the following information to make the quotation to you:

1. Size of Drum

2. Daily capacity.